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Units 7&8 Leen Court
Maun Way, Boughton,
Newark, NG22 9ZD, UK
Tel+44 1623 836625

BuiltWithNOF

Experts in composites processing and design

emc2East Midlands Composites Consultants

Services in Composites Processing, Development, Design & Manufacturing

We hesitate to call what we do 'consultancy' at EMC2 but cannot think of a more appropriate term. We find practical solutions to problems whether it be in processing, design, material or manufacture. Composite processing is not the black art that many claim. By understanding the physical principles we create effective process models that help in line design and enable us to reduce tooling costs as fewer iterations if any are needed to get to the optimum solution. No job is too small or too big. So whether you are starting from scratch, would just like to improve your process efficiency, or simply want help in the design of a new part, prototyping and full set-up for its subsequent manufacture we are here to help.

Pultrusion of thermoset composite profiles

  • experienced in epoxy, polyester, vinyl-ester, and phenolics reinforced with glass, carbon and aramid
  • resin formulation
  • die thermal modelling
  • die design

Pultrusion of thermoplastic composite profiles and prepregs

  • experienced in PP, HDPE, PBT, PEEK, PEI, and repro PP with continuous glass, aramid, or carbon fibres
  • from commingled fibres
  • direct from polymer granules and continuous fibres using melt-impregnation without solvents producing prepregs or profiles in a single step process
  • experienced in embedding sensors, adding coatings, surface scrims etc
  • full service from process modelling, die design, specification of equipment

filament and tape winding:

  • thermoset winding with epoxies, polyesters and phenolics
  • thermoplastic using prepreg tape and on-line impregnation with on-line consolidation
  • process modelling

Compounding

Composite Moulding

  • RTM, SCRIMP, VARTM
  • LFRT, SFRT
  • DMC, SMC

Part design

  • Materials selection
  • basic design of thermoplastic or thermoset composite profile or part
     
pultrusions
prepreg tape
carbon and aramid fibre reinforced pultrusions
carbon fibre composite
CPEEK_rod03
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